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Old August 14th, 2024, 07:13 PM
Prowbar Prowbar is offline
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Join Date: Dec 2020
Location: Friesland, the Netherlands
Truck: 1965 GMC 1500, 478 V6, SM420
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Prowbar is a jewel in the roughProwbar is a jewel in the roughProwbar is a jewel in the roughProwbar is a jewel in the roughProwbar is a jewel in the roughProwbar is a jewel in the rough
Default Re: SM420 transmission rebuild with upgrades

Went ahead and tore down the transmission. Cleaned all the grime and grease off of it. This transmission still has all the factory markings, these will be preserved.
Made a special tool to press out the bearing to remove the secondary shaft. It will be replaced anyways.

The gears have some pitting but they are not unusable.

Did a top cover rebuild. Polished the shift fork shafts and took out the pins that fixture the shifter selection plate as this could be a potential rattle.
Turns out the pins have a small washer to reduce the rattle. I pressed them back in again and secured them with Loctite 648 as a backup.

In order to get a better grip on the 2nd gear synchro I've made new rivets that are 4mm (~.150") longer with spacer bushings to relocate the springs closer to the 2nd gear synchro. This made a noticeable difference in gripping power. To allow room for the rivets, I've milled out the pockets in the 2nd gear synchro.

I am hoping that this fixes the annoying rattle.
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Last edited by Prowbar; August 14th, 2024 at 07:26 PM.
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